What is Hot Die Forging Service?
Hot die forging service is mainly used to bear the tension, pressure, bending, twisting and impact load of the key parts blank or part product production, the need for hot forging die variety, quantity. Car is the most prominent, usually a heavy truck forging more than 250 kinds of die, the need for forging nearly 1000 pairs.
The benefits of forging
The many positive features of forging are the reason why it has been a central part of metal forming for so long. Forging produces strong, long-lasting, and reliable parts for machines, engines, and technical equipment that can perform optimally under any circumstance. Due to the positive and beneficial performance of forged parts, manufacturers and producers depend on forging to provide the components for their products.
Resistance to Fatigue
Other metal fabricating methods cut the grain flow lines, exposing the ends, resulting in fatigue and corrosion sensitivity. Forged parts have greater fatigue and corrosion resistance because the grain flow is maintained in accordance with the contour and shape of the component or part during forging.
Directional Strength
Metallurgical soundness and exceptional mechanical properties result from the controlled deformation of the forging process. The forging process creates the proper grain flow and grain direction of strength, ductility, and fatigue resistance by pre-working the metal before it is inserted into the forging process.
Varying Thicknesses
A forging process allows parts to have varying thicknesses because of its high strength-to-weight ratio. It saves time, production costs, and shortens manufacturing runs to mass produce parts using one operation that can accommodate varying thicknesses. From forging to forging, the material flows in a consistent manner, no matter the material.
Flexibility of Design
By understanding how forging affects grain flow and makes designs more resistant to fatigue and failure, engineers and designers are able to create parts with greater strength as they develop their conceptualizations. By forging, designers can select the right materials and heat treatments for each component, resulting in higher mechanical strength, resilience, and impact resistance.
Strength
In forging, the metal is able to retain its grain structure and alignment during the forging process, which results in the strength it provides for completed products. By preprocessing and preworking metals, contaminants that could harm or damage a component are eliminated. Since potential harmful contaminants are already removed during recrystallization, metals solidify flawlessly.
Custom Designs
Using a wide array of materials and design requirements in a wide range of sizes, custom forgings can be produced rapidly and economically. Custom designs can be produced economically and efficiently with the many innovations used by forging companies. Unusual shapes and configurations have become possible and are now more precise.
Finishing
Despite the fact that some forged parts may require after-production finishing, the majority leave the forging process with completed finishes and flawless surfaces.
Production Rates
A major benefit to the auto industry is the high production rates of forging. Cold forging requires metals entering and parts leaving rapidly and efficiently in a matter of seconds. With the delay in heating metals, hot forging takes minutes. It is possible to seamlessly and economically integrate forging into pre-existing manufacturing operations, no matter what part it is.
Waste
It is expensive and damaging to produce metals due to waste. Forging is a major benefit in that there is no waste, so any metal left over can be reused and recycled. Handling scrap and waste is a significant labor and time cost in most manufacturing processes. By forging, these costs are eliminated, and production is the focus.
Downtime
In modern business, this is an important factor in order fulfillment and lowering production costs. Due to the simplicity of the forging process, there is less downtime and fewer rejected or poor quality parts.
