The main field of work for medical device manufacturers is to produce products that are safe, easy to use and, above all, functional. These devices must meet stringent health standards, work well with human anatomy and sometimes even look aesthetically pleasing. The production process can be divided into many stages, but one commonality between these stages is the need for machining. This is where a process called CNC machining comes into play.
CNC stands for Computer Numeric Control and refers to any system that controls a machine tool according to pre-programmed instructions as set by the user. This term can refer to either numerical control systems, such as those used in CNC machines, or even computerized numerical control systems that are used in robotic machines.
Here is a list of five benefits of CNC Machining for medical products:
1. Remove all human errors
People make mistakes and it’s a fact. It doesn’t matter how experienced the user is, they will still make some type of mistake at least once in their lifetime. This can be extremely detrimental to the production process when talking about medical devices, such as surgical tools and implants, because incorrect measurements can lead to product defects that are too dangerous to ignore. With CNC machines, though, this is not an issue because the tools are guided by a computer system, which automatically performs all the necessary measurements without leaving room for human error.
2. Increased accuracy & Precision
For years now, most machining processes have been using manual control systems which rely on human operators with high levels of accuracy. However, since no human being can be 100% accurate without eventually making a mistake, there is always the potential for errors in measurements to occur, which ruins any chances of consistent product quality throughout an entire production run.
The good news though, with CNC machining, the tools are guided by computer numeric controls systems which have built in error-checking mechanisms which prevent any chance of inaccuracy. Besides this, computer numerical control machines can be programmed to function with a high level of precision that leaves little room for “human error”.
3. Boosted Efficiency Levels
When a company is looking to maximize their time and efforts while minimizing wastage on overproduction to reduce costs, CNC machining is the best option for them. This is because it allows companies to program complex parts with minimal human input. In addition to this, since most CNC machines are computer-operated, they allow for faster operation compared to manually operated machines, which require constant supervision from operators.
4. Material Selection Flexibility
CNC mills are specifically designed with various materials in mind. Most of the time, they are designed to complete specific operations on multiple types of metals. This makes them ideal for complex jobs that require different steel pieces to be joined through welding or soldering. This also allows manufacturers looking into long-term investments in their equipment to use one machine for multiple jobs rather than investing in several manually operated machines.
5. Reduced Downtime
Due to the highly accurate and reliable nature of CNC mills, they are able to produce one part after another, requiring no major repairs or manipulation afterwards. This means that they don’t require long downtimes where they sit still producing nothing just because they require a quick repair. This allows companies to run them at their maximum capacity without worrying about the downtime afterwards, which essentially reduces the cost of producing unique items by keeping all machines up and running almost constantly.
Due to the many benefits of CNC machining for medical products, many companies are beginning to adopt it as their preferred method of production.
Not only can these efficient machines reduce costs by keeping all machines running at maximum efficiency without requiring any downtime after maintenance, they also produce highly accurate and reliable results with no margin of error. This means that companies can produce their products at lower costs with higher accuracy and efficiency. This is great news for anyone looking to buy medical products because prices will drop, allowing for more people to afford potentially life-saving equipment.
Hopefully, this article was helpful, and widened your knowledge on CNC and its many benefits. Thanks for reading!